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Programmable logic controllers, conveyor belts, sensors and relays effectively run production on their own. Computers and machines and detectors bring high performance and consistency to the business of making things. So do force sensors. Among other things, force sensors can measure anything from a few grams to a few hundred thousand kilograms and they’ve become integral to all kinds of products and processes as a result.
Force sensors translate any applied mechanical force, particularly tensile and compressive forces, and provide an accurate measurement of that force. Force sensors are used across many industries and applications including manufacturing, logistics, medical devices, musical instruments and automobiles.
A force sensor responds to an applied force and converts that response into a measurable quantity. Most force sensors are made out of force-sensing resistors, sensing film and electrodes which measure tensile and pressure forces, as well as elastic deformations.
Force sensors can detect forces of just a few grams right through to 100,000 kilograms and more.
A few typical applications are:
The force can be with you in three primary sensing forms: load cells, strain gauge load cells and force-sensing resistors.
Load cells. As a rule, load cells measure compressive forces otherwise known as weight. Load cells call on a wide variety of technology to do this and come in many forms.
Force sensing resistors are used to tell:
What force needs to be measured?
These are just a few examples of where force sensors can be a driving force and a measured approach to higher performance. And with the wide range of force technology options available, most commercial and industrial needs can be met. However, do remember that a force sensor performing well in one application might perform badly in a situation that seems quite similar. So it pays to do your homework and be very specific about requirements and expectations.
Force sensors with superior specs will cost more. A basic load cell can cost as little as $230. A more technical strain gauge sensor might cost more like $4000. So weigh it up with your own balance of budget versus minimum required output.
A well maintained force sensor is, essentially, an invisible force sensor because it will just go about its business quietly and without fanfare. However, a faulty force sensor can throw your business balance right off kilter, compromising quality, safety and customer loyalty.
So what are the main problems to look out for?
Force sensors are integral to the efficient operation of anything from production lines to railway lines. If they get out of kilter, bad things can happen without warning.
Here are a few tips to keep force sensors working as they should.
If you are looking to a buy a Force Sensor for sale, suppliers on IndustrySearch include Bestech Australia, Romheld Automation